Automation has become essential in many fields of industries. It allows processes to function with increased efficiency and productivity. Industrial automation is a field that deals with the automation of industrial processes and machinery to reinforce manufacturing, material handling, and quality control processes.
Demand for automation is driven by the need to free humans from dirty, dull, or dangerous jobs; to improve quality by eliminating errors; and to cut manufacturing costs by replacing increasingly expensive labor with cheaper machines.
In broad terms, automation can be loosely defined as the use of machines, computer software, and other technologies to perform tasks that are usually done by people. Robotics is one example of technology used in the automation process.
There are two distinct types of automation: software automation and industrial automation. Software automation is used to perform tasks normally done by people on computers, whereas industrial automation refers to physical processes that are automated with machines, robots, and special control systems.
People tend to interchange the terms robotics and automation. Though the two concepts are closely related, they are independent of each other. Robotics is just one way to automate a process, among many other technologies available. Automation can also happen without robots, as in the case of software automation. As such, automation is not the sole purpose of robotics. There are many scenarios where robots are used for other applications, such as telemedicine robots or companion robots for hospital patients.
Demand for automation has led to the growth of the robotics industry. Although companies can find it challenging to justify the cost of robot installation, in the long run, they will see that the cost of operating these robots is far lower compared to human wages. Robots also improve safety and accuracy. And, of course, robots don’t get sick or tired, and they also don’t spread viruses. Indeed, robots have become essential workers in many industries.
The global market for robotics reached USD 71,2 billion in 2023, as reported by Market Research Future, and it's on an impressive growth trajectory. With the market expected to surpass USD 200 billion by 2030, thanks to a forecasted 18.4% CAGR between 2023-2030, this expansion reflects a robust increase in robotics integration across various sectors. Mirroring this growth, the 2024 World Robotics Report from the International Robot Federation (IFR) reveals that over 541,302 industrial robots were installed globally in 2023, setting a new milestone that not only continues the upward trend from previous years but also exceeds pre-pandemic installation records. This boom in the sector is further evidenced by the total number of operational robots, which has reached a new high of around 4.3 million units worldwide.
The service robot industry saw impressive expansion in 2022. The year marked the sale of more than 158,000 units of professional service robots, while consumer service robots experienced a substantial sales volume, with 5 million units sold.
The robotics industry is still relatively young, but it has delivered fantastic progress. The promise of more innovative and forward-thinking technology in science fiction that we once dreamed about now seems within reach. While companies and scientists are working toward that dream, here are some of the robots that are currently working, interacting, and sharing space with us.
In our 2024 robotics industry overview, it was clear that the integration of AI, focus on collaborative robotics, and expansion beyond traditional manufacturing into sectors like healthcare and retail are driving innovation. As technological advancements address cost barriers and improve accessibility, robots are set to become increasingly ubiquitous in our daily lives and work environments.
The global industrial robotics market is experiencing robust growth, valued at $41.9 billion in 2023 and projected to reach $192 billion by 2033, with a CAGR of 15.2%. The growth is driven by increasing automation across industries and technological advancements.
Asia-Pacific leads the market, capturing 62.9% of the global share, with China as the largest contributor. Europe follows with Germany at the forefront, while North America sees strong adoption, particularly in the U.S., driven by the automotive and electronics sectors.
Key product segments include articulated robots, holding the largest share at 34.3%; SCARA robots, known for speed and precision; and collaborative robots (cobots), the fastest-growing segment with a projected CAGR of 24.6%. Automotive and electronics are the dominant application industries, accounting for most installations and revenue.
Leading companies, including FANUC, ABB, and Yaskawa, control a significant portion of the market, driving innovation with AI integration, enhanced programming, and sustainability-focused solutions. The industrial robotics market is set to expand further, with emerging markets in Latin America and the Middle East presenting new opportunities.
IFR categorized robotic technology into two groups in general: industrial robots and service robots. They define service robots as robots that perform services useful to the well-being of humans and equipment, excluding manufacturing operations.
Although there may be some similarities between industrial and service robots, their primary applications are quite different. Industrial robots are typically designed for manufacturing purposes and for completing hazardous tasks, often with the goal of replacing human workers. Conversely, service robots have a broader range of applications, including healthcare, hospitality, cleaning, and so much more.
In a traditional sense, industrial robots are often considered the least intelligent type of robot since they perform simple and repetitive tasks. They should not be confused with collaborative robots (or cobots for short). Cobots are new inventions for the industrial setting. These robots are engineered to collaborate with human workers in the same workspace. They are smaller than traditional industrial robots but are equipped with advanced sensors that enable them to anticipate human actions and work alongside humans.
Like traditional industrial robots, cobots can also be used for material handling processes. However, the smaller size of these robots combined with more intelligent technology makes it possible for them to perform small parts assembly and even machine tending, a repetitive process that is potentially dangerous when done manually.
The automotive industry is the largest end-user segment, with a 35% share of the cobot market. Cobots in the automotive industry are used for door panel installation, machine parts loading and unloading, and small parts assembly. The growing need to automate complex manufacturing processes is driving the demand in this segment. Electric and semiconductors, as well as food and beverage, are the other two industries where cobots are commonly used.
Based on data from Apollo Research Reports, the global collaborative robot market was valued at around USD 760 million in 2022. The market is expected to grow in the future with a CAGR of 40.5% to hit USD 22.6 billion by 2032.
Europe leads the global market, holding 37.5% of the total share, while Asia Pacific emerges as the fastest-growing region with a CAGR of 47.3%.
There are more than sixty cobot manufacturers globally, but only a small number have so far deployed cobots on any meaningful level of scale. Denmark-based Universal Robots is the clear market leader with a 47 % market share in 2021.
Statzon just published its 2023 Collaborative Robot Producers and Models report which serves as a valuable resource for comparing various models across a spectrum of parameters, including payloads, horizontal reach, repeatability, degrees of freedom, weight, speed, and pricing.
Moving materials around factory settings is burdensome and time-consuming when done manually. So why use employees for this task when it can be automated using the help of mobile robotics technology such as AGV (Automated Guided Vehicle), AMR (Autonomous Mobile Robots), and AMMR (Autonomous Mobile Manipulation Robot)?
The AGV is the most simple machine of the three. It can only work on a fixed route guided by wire or magnetic markers, and changing or disrupting the routes can be costly and complicated.
AMR has a more intelligent navigation system. It creates maps within its software, recognizes obstacles, and can plan movements to avoid them.
The more sophisticated form of AMR is AMMR. It is an AMR machine with an arm for autonomous grasping and picking. Instead of just transporting items, AMMR can autonomously load and unload the items and even place them on designated shelves.
Mobile robots have become a staple in the logistics industry as warehouses are now beginning to embrace automation in their processes, but these robots can also be found in education, entertainment, and even military settings. Mobile robots are utilized to transport material, carry heavy objects, clean floors, and perform many other tasks. In military settings, mobile robots are deployed for combat scenarios. In residential settings, mobile robots penetrate in the form of vacuum robots.
A trend to employ mobile robots in delivery services has been growing in recent years. The Covid-19 pandemic has especially pushed the need for delivery automation to the forefront due to labor crisis and a new preference for contactless transactions. Electric mobile robots equipped with sensors, computer vision navigation, AI, and machine learning are now being used as delivery robots. These robots can map their environment accurately, avoid obstacles, and identify the shortest and fastest routes.
Robotics technology originally created to automate processes in the manufacturing industry but through the years, its purpose has become more specialized and spread to other sectors such as agriculture, transportation, military, household goods, and healthcare.
Robots for medical use have been around for several decades now, changing how surgeries are performed. Robot-assisted surgery is often mentioned as the new revolution in surgical processes. It helps surgeons to perform complex procedures with more precision and control. This type of surgery is usually used in minimally invasive surgery, where tiny and precise incisions are needed. However, surgery robots can also be used to perform open surgery.
Apollo Research Reports valued the market size for medical robots at around USD 18.1 billion in 2022. The emerging trend is expected to continue with a CAGR of 16.6% until 2032. Innovations in the industry are expected to reduce the cost of the systems over the coming years. Thus, market penetration is expected to increase.
The leading companies in robotic surgery are, among others, Medtronic, Zimmer Biomet Holdings, Smith & Nephew, and Intuitive Surgical.
The use of robotics in healthcare and medicine extends far beyond the operating room. During the last few decades, there have been increased uses of medical robots to perform a growing number of health tasks. Rehabilitation robots support people with bodily dysfunction to enable movements. Telemedicine robots enable health practitioners to see, hear, and speak with patients remotely as if they were at their bedside. Pharmacy robots dispense medicine, disinfect rooms, and handle storing, filling, and labeling of prescriptions. And those are just some types of medical robots available today among many others.
The integration of robotics in warehouse operations marks a significant stride towards automating complex supply chain processes. As e-commerce scales up globally, the reliance on advanced warehouse robotics has surged, primarily to enhance speed, accuracy, and efficiency in handling the vast influx of goods.
Warehouse robots, primarily autonomous mobile robots (AMRs) and collaborative robots (cobots), are increasingly deployed for tasks like material transport, sorting, and packing. These robots are equipped with AI and machine learning technologies, allowing them to navigate complex environments and make real-time decisions, significantly reducing operational downtimes and improving workflow efficiency.
The market for warehouse robots is experiencing robust growth, characterized by a Compound Annual Growth Rate (CAGR) of approximately 11.8% from 2022 to 2030. This surge is fueled by the expanding e-commerce sector, labor shortages, and technological advancements in AI and IoT, which make these robots more adaptable and cost-effective.
Innovations such as digital twin technology and 5G are enhancing real-time operations in warehouse settings, enabling better planning and execution. Key players like Amazon Robotics dominate the scene, with significant deployments aimed at optimizing their logistical operations.
For businesses, leveraging warehouse robotics offers a strategic advantage by improving throughput and reducing costs. As these technologies become more accessible through models like Robotics as a Service (RaaS), smaller enterprises can also start integrating these solutions to compete effectively in the market.
An indoor robot refers to a robotic system or device designed to operate and perform tasks specifically within indoor environments. These robots are engineered to navigate and interact with their surroundings, which typically include indoor spaces such as homes, offices, factories, hospitals, or other indoor settings.
Indoor robots can vary in size, shape, and functionality, depending on their intended purpose. They can be small, autonomous robots designed for household chores, such as vacuuming or mopping floors. Other indoor robots may be larger and more complex, used in industrial settings for tasks like material handling, assembly, or inspection.
Although both indoor and industrial robots are operating in a closed environment, indoor robots are optimized for navigation and interaction in dynamic confined spaces that are less structured such as homes, hospitals, restaurants, shopping malls, etc. On the other hand, industrial robots are primarily designed for use in manufacturing or industrial settings such as factories or warehouses. They are built to handle more demanding tasks and operate in larger, often more hazardous, environments.
Based on data from Apollo Research Reports, the indoor robot market achieved a valuation of USD 20.7 billion in 2022, with a projected compound annual growth rate (CAGR) of 14.88% from 2023 to 2032. By 2032, the market is anticipated to reach USD 82.5 billion, fueled by the increasing demand for robots in the hospitality, retail, and entertainment sectors. Additionally, reduced price of robotic technology as well as the development of the smaller size of mobile robots have further pushed the growth of the global indoor robot industry.
Robotics and Artificial Intelligence are two different entirely different fields. Robotics is the creation of robots or a set of machines to perform a mechanical task. Artificial intelligence (AI) is a branch of computer science trying to replicate human thought processes. No doubt that AI is probably the most exciting field in robotics. The ultimate combination of robotics and AI would be for robots to be able to think independently. But the robotics field is still far from this ultimate goal.
Although robots are often displayed as intelligent beings in science fiction, in reality, most robots we have right now are not equipped with AI or equipped with only limited autonomous functions. According to IFR, AI is still in its infancy in real-world applications of robotics.
The main aim of using AI in robotics is better to manage variability and unpredictability in the external environment. This helps robots function properly in public environments or in logistic or manufacturing settings with ever-changing product orders. Integrating AI and robotics in industrial settings leads to higher productivity and reduced programming time. The market for AI robots is mostly driven by the surging demands for this technology in the industrial, automotive, retail, and healthcare sectors.
Apollo Research estimated the global market value for AI robots to be around USD 4.1 billion in 2022. This number is expected to reach USD 52.6 billion by 2032, registering a 29.7% CAGR.
Military robots are revolutionizing defense through advanced AI, autonomous systems, and unmanned technologies. The market hit USD 20.5 billion in 2023, with projected strong growth. A key aspect is dual-use technology, where military innovations are adapted for civilian applications. For example, unmanned aerial systems initially developed for defense are now used in disaster relief, surveillance, and logistics. This dual-use potential drives innovation across sectors. Leading companies, such as Northrop Grumman and BAE Systems, are capitalizing on these opportunities to enhance both defense and commercial markets.
Search for more robotics market insights from Statzon market insight platform:
Sources: Statzon's global robotics data